High pressure inflatable pipe plugHigh pressure inflatable pipe plug

High pressure inflatable pipe plugs - OHP/OPV

High pressure inflatable pipe plugs “OHP & OPV” are capable of plugging all types of pipeline (Concrete, steel, HDPE, stainless steel…). They have been designed to withstand strong back pressures of up to 35 bars and even more on request

This is why they can be trusted to plug highly pressurized Nuclear, Onshore, Oil & Gas pipelines for inspection, test, or maintenance operations. These inflatable pipe plugs for pressure testing also ensure the buoyancy of jackets or pipes.

Other uses for our high-pressure inflatable pipe plugs include welding tests, valve repairs or replacements. We can propose the production of specific stoppers that include:

  • Integrated flanges,
  • Bypass,
  • Specific coatings providing resistance against chemical, oil, or hydrocarbon contact,
  • An automatic inflation/deflation system, …

Avantages

Use

  • Optional “Bypass” system
  • Stopper can be used portably
  • Autonomous inflation system

Safety

  • Capable of withstanding back-pressure of 35 bar or even greater upon request
  • Extremely durable
  • Tested without tools prior to delivery under equivalent conditions

Handling

  • Easy to install and use
  • Rapid inflation
  • Reusable product

Informations détaillées

  • Material: SBR / NPVC / EPDM depending on use
  • Technique: hot vulcanization in a vacuum autoclave
  • Range:
    • OPV with 3 bar back-pressure resistance
    • OHP 1 with 8 bar back-pressure resistance
    • OHP 2 with 15 bar back-pressure resistance and even more upon request
  • Dimensions: standard and tailor-made
  • Inflation: by water
  • Temperature resistance: -25°C/+100°C
  • Accessories:
    • By-pass
    • Castor system
    • Autonomous inflation system

Informations techniques

Ref. OD Ø. (mm) Mini. sealing Ø (mm) Max. sealing Ø (mm) Lenght (mm) Inflating line Maxi back-pressure OPV (bar) Maxi back-pressure OHP 1 (bar) Maxi back-pressure OHP 2 (bar)
90 90 95 145 230 1/4" 3 8 15
140 140 145 190 280 1/4" 3 8 15
185 185 190 245 370 1/4" 3 8 15
240 240 245 290 550 1/4" 3 8 15
280 280 290 385 560 1/4" 3 8 15
380 380 385 490 685 1/4" 3 8 15
480 480 490 595 970 1/4" 3 8 15
530 530 535 700 1345 3/4" 3 8 15
690 690 700 900 1180 3/4" 3 8 15
840 840 850 1000 1485 3/4" 3 8 15
990 990 1000 1300 1640 3/4" 3 8 15
1090 1090 1290 1400 1890 3/4" 3 8 15
1290 1290 1300 1550 2220 3/4" 3 8 15
1490 1490 1550 1895 2770 3/4" 3 8 15
1890 1890 1895 22200 3210 3/4" 3 8 15

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Composition / Conseils

Care during use
Inspect the pipeline and remove any rough elements (stones, deposits …). Do not inflate the stopper when it is outside the pipeline. Never place a foreign object between the walls of the pipe and the stopper.
Maintenance tips
Carefully check all the external surfaces to ensure that there are no obvious deformations (folds, bulges, or cuts). - Clean the product (using slightly soapy water but not a detergent), rinse and dry completely.
Storage advice
Deflate the stopper after each use - Store away from a source of light - Store at room temperature with a relative humidity between 40 to 70% - Ensure that the product is protected from potentially aggressive environments (corrosive products and vapours, solvents, salt water, rodents ...).

Normes / réglementations

Guaranty
1 year against all manufacturing defects
Standards
ISO 9001, ISO 140001, ISO 45001
Product testing
Product provided with its compliance certificate

Téléchargement

Fiches techniques / guides métier
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Accessoires

By-pass
Handling cable
Inflation hose
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